Right Choice, Bright Future
AIcone is developed from a user-oriented perspective. As a leading company in automatic winders, we promise certain benefits to customers who prefer to have AIcone.
Because textile products are indispensable part of our daily lives, we are confronted with the problem of high environmental impact throughout their life cycles, from manufacturing to consuming and disposing them off. Solving this problem is now a challenge not only for the textile industry but also for the entire community. The trade-offs between high productivity and environmental hazards are not desirable in this modern era. As a part of the textile industry, we will review our manufacturing processes and materials and commit ourselves to sustainability throughout the supply chain. We are convinced that the selection of Alcone will lead to the enhancement of corporate value.
Reuse of recycled iron
Recycled iron from AIcone’s manufacturing process is reused as material for the drums.
Contribution to reduction of CO2 emissions
During the manufacturing of the intermediate casing of the unit, the raw material is changed from aluminium to resin. In this process, the emission of carbon dioxide is reduced substantially by 85%. In addition, the method of joining parts has been changed to a welding method using an energy-efficient laser. This will reduce carbon dioxide emissions by approximately 380 tons per year.
Ease of use and early recovery from problems are essential for highly efficient factory operations. Our attitude of “being close to the factory site” is thoroughly reflected in the refinement of operability, ease of maintenance, and ease of cleaning. We use Muratec’s unique creativity to shape up the valuable opinions we receive from our customers and make variety of ideas. User-friendly equipment approaches the issue of labor shortages. In addition to this, from 15 locations around the world, Muratec’s highly experienced and trained staff will promptly support its valued customers.
Unified design for operation panel
Unified control panels for winding unit, auto-doffer (AD), CBF, package conveyor and bobbin supply area. Operation becomes simpler and easier to use, regardless of the operator’s skill level.
Expand VOS setting scope(AD・CBF)
AD and CBF lot settings can now be made on the VOS screen.The tasks that used to be performed by manually adjusting each lot, such as CBF searcher, can be handled by recalling the setting conditions on the VOS screen.
We support our customers’ business strategies with the industry’s top productivity, labor and power saving and quality. Our winder’s identity, such as Bal-Con and PC Module which have been highly appreciated in the past, is inherited and we aim for a more competitive, automatic winder, and we carefully redesign it. This achieves higher performance and quality than ever before. Investing in Alcone is a sustainable alternative to maximize profits.
Minimize power loss
The high efficiency of the converter has reduced the loss when electricity is distributed to each device. Energy savings were also achieved by optimizing the standby current of the motor.
Drum and Arm Traverse can be equipped together
The modular design is further pursued from the user’s point of view. The winding unit is redesigned as an independent module at the top, middle, and bottom part. Different types of traverse mechanism can now be equipped on the same machine for each span.