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VISUAL MANAGER - Integrated Management System for Automatic Winder

From "solving problems" to "preventing problems" - we are striving to help our customers derive maximum performance from their machines, and to contribute to amplification of yarn quality and productivity. Therefore, we consider "preventative maintenance" a key element of our customer support.

Visual Manager collects data for analysis via VOS / MMC / MMM built into the No.21C Process Coner series / No.7 Mach Coner series. It then displays data relating to maintenance, production and quality, as required by the machine supervisor, in an easy-to-understand manner.
If Visual Manager discovers abnormal data, it advises the origin of the data, and displays instruction on how to handle the problem. In this way, Visual Manager software assists in maintaining the machine in the best operating condition at all times.
Visual Manager can process detailed data for each spindle at each shift, and find problems in their early stages to enable prompt countermeasures to be taken.

VISUAL MANAGER - Integrated management system for automatic winders

  • Connection of up to 60 winders
    The Visual Manager can communicate with up to 60 winders, and process detailed data for each spindle at each shift.
  • Early discovery of problems
    Visual Manager analyzes data for deviation from the standard data, and can even pinpoint problems in data from winders where there is a lot of dispersion.
    It enables discovery and correction of small problems before they become major difficulties.
  • Appropriate countermeasures reduce maintenance time
    Visual Manager works out the appropriate maintenance required from the abnormal data, and uses diagrams and photographs to provide an easy-to-understand explanation.
  • Quality control from the yarn breakage data
    Visual Manager analyses yarn breakage data according to the causes of yarn clearer cuts (S, L, T, etc.). It can then provide appropriate feedback to the previous process when abnormal yarn breakages occur.
  • Original data analysis is simple
    All data is easily changed to text file format. Utilising these data for your own analysis is therefore a simple matter.
  • Networkable
    Visual Manager software runs under WindowsXP, so networking with other systems in the plant is simple.
  • Data transmission by e-mail
    Visual Manager enables data transmission by e-mail. You can check production data via the Internet from anywhere.
  • Muratec remote diagnosis service (option)
    Muratec staff can implement periodic diagnosis of machine operating conditions over the telephone line, providing advice as required, thereby helping to raise quality and productivity (for a separate chargeable contract).
 
VISUAL MANAGER - Abnormal location display

VISUAL MANAGER - Abnormal location display

Maintenance - Abnormal location display

Visual Manager analyses data from each shift of the last two weeks, providing notification of abnormal data and the relevant location.
At the same time, it determines the points to check from the type of abnormal data, and displays the procedure on the screen.

VISUAL MANAGER - Check point display

Maintenance - Check point display

The explanation for the check points uses photographs and diagrams to help understanding, and allows even inexperienced maintenance operators to carry out the correct countermeasures.

 
VISUAL MANAGER - Quality Control Matrix display

VISUAL MANAGER - Graph of yarn breakage causes

Quality Control


  • Visual Manager checks the yarn breakage rate for each shift on a machine and a spindle basis.
  • A target value is set on a machine basis, and this value is used to determine if the collected data is abnormal or not.
  • A target value is set on a machine basis, and this value is used to determine if the collected data is abnormal or not.
 
VISUAL MANAGER - Production Control

VISUAL MANAGER - Production Control

Production Control


  • Displays graphs for the production of the past year.
  • Displays a graph of production per lot, machine, and daily.
 
VISUAL MANAGER - Running Data

Running Data

Displays detailed data of the past month in machine, spindle, lot, and group units.
You can quickly locate spindles that have abnormal data from the graph display.

VISUAL MANAGER - Trend Graph

Trend Graph

Displays the past working condition data for each machine.
Data from a maximum of two years can be displayed.

VISUAL MANAGER - Past Lot Data

Past Lot Data

Displays up to two years of quality (yarn breakage cause) and production data for each lot.

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